Test documentation that proves each function works

Service packages

• Test Procedure Package

  Loop and functional test procedures for factory and site acceptance, written from the SRS and cause & effect, with acceptance criteria that a reviewer can check against the specification.

  Deliverables

  • Loop and functional test procedures
  • Acceptance test sequences
  • Record sheets and punch list template

  from $1,900Up to 40 loops and five functions; larger scopes priced per loop and per function

  See an example deliverable

  Loop test sheet, FT-0412 (excerpt)Range 0–100 m³/h

  Step	Injected	Expected at DCS	Acceptance
  0 %	4.00 mA	0.0 m³/h	± 0.5 %
  50 %	12.00 mA	50.0 m³/h	± 0.5 %
  100 %	20.00 mA	100.0 m³/h	± 0.5 %
  High alarm	17.60 mA	Alarm at 85.0 m³/h	Alarm and journal entry
  Signal failure	3.6 mA	PV bad, alarm	Loop goes to its defined fail action

  Illustrative excerpt written for this site; tags and values are invented, not client data.

• P&ID & Layout Review

  P&IDs and equipment and instrument layouts reviewed for measurement suitability, access for maintenance and testing, and consistency with the safety functions.

  Deliverables

  • Review comments register
  • Marked-up drawings

  from $120 per P&ID sheetMinimum $1,200 per drawing set; layouts priced per area

  See an example deliverable

  Review comments register (excerpt)Drawing set rev B

  Drawing	Comment	Category
  P&ID-103	PT-12A/B/C share one process tap; separate taps needed for 2oo3 independence	Safety
  P&ID-103	No root valve for transmitter maintenance on PT-12B	Maintainability
  Layout L-07	LT-14 behind the pipe rack, not reachable from a platform	Access
  P&ID-104	Fail position of XV-15 not shown	Documentation

  Illustrative excerpt written for this site; tags and values are invented, not client data.

• Instrument Datasheets & Index

  Instrument datasheets, index and I/O lists prepared from P&IDs, process data and the control system I/O allocation, in your template or ISA-style sheets, with import-ready spreadsheets for instrument databases such as SmartPlant Instrumentation.

  Deliverables

  • Instrument datasheets
  • Instrument index and I/O list
  • Import-ready spreadsheets

  from $120 per datasheetIndex and I/O list $8 per tag; minimum $1,200

  See an example deliverable

  Instrument datasheet, PT-12A (excerpt)ISA-style sheet

  Field	Value
  Service	Separator pressure, SIF-12 channel A
  Process	Hydrocarbon gas; 0–22 barg operating; 20 barg design; 80 °C
  Range and output	0–25 barg; 4–20 mA with HART; NAMUR NE 43 failure signal
  Wetted parts	316L diaphragm; material confirmed against the process data
  Safety	Certified for use in SIL 2 functions; certificate reference to be attached
  Index line	PT-12A · SIS AI card 2 ch 1 · junction box JB-101 · loop drawing LD-12A

  Illustrative excerpt written for this site; tags and values are invented, not client data.

• Commissioning Support

  Remote support during loop checks and functional testing, over video calls and shared records: reviewing results, resolving deviations and closing the punch list.

  Deliverables

  • Reviewed test records
  • Deviation log and punch list

  $850 per dayRemote, booked in half days; $480 per half day

  See an example deliverable

  Remote commissioning log (excerpt)Unit 100

  Day	Activity	Status
  1	Loop test results reviewed: 48 loops	42 accepted, 6 to punch list
  2	SIF-12 functional test witnessed by video	Valve closing time 9.2 s against 8 s: punch item
  3	Valve actuator adjusted by site team; retest	7.1 s, accepted
  4	Punch list review with the site lead	2 open items, both non-safety

  Illustrative excerpt written for this site; tags and values are invented, not client data.